Viscous Product Filling

Rotor Pump Filling Machine For Viscous Liquids And Flowable Pastes

Stable pump-transfer filling for viscous liquids and flowable pastes that require smooth product movement.

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Machine Overview

What Is This Machine Used For?

Viscous Product Filling

Stable transfer for viscous and flowing products

Rotor pump filling machine uses pump transfer to move viscous or flowing products smoothly. It is suitable for products that need stable liquid transfer and controlled filling volume.

Rotor Pump SystemViscous LiquidStable TransferCustom Flow Rate

Viscous Product Compatibility

Viscous Product And Package Examples

Rotor pump filling is considered for viscous liquids and flowable pastes that require stable product transfer to bottles or jars.

Conditioner, lotion, thick gel, honey style product and cream paste packages with separate closures for rotor pump filling — Actual product flow behavior, temperature, particles, filling volume and container opening must be tested before confirming the pump, hose and nozzle configuration.

Conditioner BottleFlip-top closure

Lotion BottleLong-dip-tube pump

Thick Gel JarWide-mouth screw lid

Flowable Viscous ProductSqueeze or nozzle cap

Cream And Paste JarWide jar opening

Product Compatibility

Suitable And Restricted Products

Suitable Products

Shampoo
Lotion
Sauce
Honey
Chemical liquid
Flowing viscous liquid
Gel-like products after testing

Not Recommended For

Very low-viscosity water-like liquid
Liquids with large hard particles
Strong corrosive liquids without compatible pump material
Sterile pharmaceutical filling
Products that cannot tolerate pump shear

Machine Configurations

Rotor Pump Filling Machine Configurations

Single-Head Rotor Pump Filling Machine

Rotor Pump Filling

Filling Range50-5000 mL

Filling Heads1

Speed10-20 Bottles/Min

Accuracy±1%

Filling Features

MethodRotor pump filling

Viscosity Range100-30000 cP

Volume AdjustmentAdjustable within the configured range

CustomizationAvailable

Product & Application

Suitable ProductsPaste, sauce, lotion and viscous liquids

Filling Range50-5000 mL

Output10-20 Bottles/Min

Accuracy±1%

Machine Specification

Contact PartsSUS304 / SUS316L stainless steel

VoltageAC 220V / 380V, 50Hz

PowerApprox. 1.5 kW

Size800 × 1100 × 1700 mm

CustomizationYes

Double-Head Rotor Pump Filling Machine

Rotor Pump Filling

Filling Range100-5000 mL

Filling Heads2

Speed20-40 Bottles/Min

Accuracy±1%

Filling Features

MethodRotor pump filling

Viscosity Range100-30000 cP

Volume AdjustmentAdjustable within the configured range

CustomizationAvailable

Product & Application

Suitable ProductsPaste, sauce, lotion and viscous liquids

Filling Range100-5000 mL

Output20-40 Bottles/Min

Accuracy±1%

Machine Specification

Contact PartsSUS304 / SUS316L stainless steel

VoltageAC 220V / 380V, 50Hz

Power2-3 kW

Size1200 × 1100 × 1700 mm

CustomizationYes

6-Head Tracking Rotor Pump Filling Machine

Tracking Rotor Pump Filling

Filling Range100-1000 mL

Filling Heads6

Speed60-120 Bottles/Min

Accuracy±1%

Filling Features

MethodTracking rotor pump filling

Viscosity Range100-30000 cP

Continuous TrackingYes

CustomizationAvailable

Product & Application

Suitable ProductsPaste, sauce, lotion and viscous liquids

Capacity100-1000 mL; customizable

Output60-120 Bottles/Min

Accuracy±1%

Machine Specification

Contact PartsSUS304 / SUS316L stainless steel

VoltageAC 220V / 380V, 50Hz

Power10-12 kW

Size2400 × 1500 × 2200 mm

CustomizationYes

Configuration Logic

What Should Be Confirmed Before Selection?

Same Core Structure

Rotor pump transfer principle
Adjustable flow rate
PLC + HMI control
Automatic nozzle filling
Line connection capability

Need To Confirm

Viscosity and flow behavior
Particle condition
Pump material compatibility
Filling volume and speed
Cleaning requirement

Bottle And Line Matching

Recommended Bottle Types And Line Connection

Recommended Bottle Types

Round bottles
Flat bottles
Sauce bottles
Honey bottles
Lotion bottles
Chemical liquid containers

Recommended Cap Machines

Cap Type	Recommended Machine
Screw cap	Linear capping machine / tracking capping machine
Pump cap	Pump head capping machine
Trigger sprayer	Trigger sprayer capping machine
Press cap	Press capping machine
Large round cap	Four-wheel servo capping machine

Working Process

How The Rotor Pump Filling Machine Works

Step 01Bottle feeding

Step 02Bottle positioning

Step 03Rotor pump transfer

Step 04Nozzle filling

Step 05Anti-drip control

Step 06Bottle output

Step 07Capping connection

Step 08Labeling connection

The filling machine can work as a standalone filling unit, or connect with capping, labeling, coding and collecting systems to build a complete automatic production line.

Filling Method Value

Why Choose Rotor Pump Filling?

Main Advantages

Stable liquid transfer
Suitable for viscous flowing products
Adjustable pump flow rate
Good for shampoo, lotion and sauce

Production Benefits

Can handle thicker products than gravity filling
Suitable for automatic production lines
Customizable by viscosity and volume
Useful for products requiring smooth transfer

Method Comparison

Comparison With Other Filling Methods

Filling Method	Best For	Selection Note
Servo Piston Filling	Viscous liquid, detergent, shampoo, lotion	Best for stable accuracy and medium/high viscosity liquids
Gear Pump Filling	Low to medium-viscosity liquid, oil, essence	Better for precision pump dosing
Peristaltic Pump Filling	Clean liquid, reagent, essential oil	Cleaner liquid path and easy tube replacement
Flow Meter Filling	Large-volume low-viscosity liquid	Better for volume metering and larger containers
Rotor Pump Filling	Viscous and flowing products	Better for stable transfer of thicker liquids
Anti-corrosion Filling	Corrosive chemical or agrochemical liquid	Better material resistance

Real Machine Video

Real Machine Videos

Single-Head Machine Test

Single-Head Rotor Pump Filling Machine Running Test Video

Watch a real single-head rotor pump filling machine test with sauce and other viscous products.

Double-Head Machine Test

Double-Head Rotor Pump Filling Machine Filling Detail Video

View a real double-head rotor pump filling test for paste, sauce, lotion and viscous liquids.

6-Head Machine Test

6-Head Tracking Rotor Pump Filling Machine Running Test Video

Watch the real 6-head tracking rotor pump machine fill laundry detergent on a continuous automatic line.

After the initial engineering review

What You Receive Before Final Configuration

Start with photos, dimensions, product behavior, filling volume and target output for your Rotor Pump Filling Machine For Viscous Liquids And Flowable Pastes. Physical containers, closures, labels or product are requested later only when tooling or factory testing requires them.

Send Project Details View Information Checklist

Recommended configurationMachine type, head or station quantity and required options.
Preliminary layoutMachine sequence, interfaces, footprint and utility assumptions.
Written quotationConfirmed scope, available options, exclusions and commercial terms.
Test requirement listWhich physical items must be sent later for tooling and FAT, only when required.

Engineering Definitions

How To Read The Published Rotor Pump Filling Machine For Viscous Liquids And Flowable Pastes Parameters

The website helps shortlist a machine. Final values are released only after the product, container, closure or label, required output and factory conditions are reviewed.

Filling range

Published minimum and maximum volumes are selection references. The actual working range is confirmed with the product and container.

Filling heads

Head quantity describes the installed dosing positions; it does not define output by itself.

Speed basis

A sustained bottles-per-minute target must state filling volume, product behavior, bottle format and line conditions.

Accuracy basis

The measuring method, sample count, tolerance and operating conditions are written into the agreed FAT plan.

Final handover package

After configuration confirmation, the handover package supports installation, operation, maintenance and acceptance without publishing unconfirmed project values.

Approved general arrangement or layout
English operation manual
Electrical diagram
Pneumatic diagram where applicable
PLC program backup
Agreed FAT criteria and record
Operation training
Recommended spare-parts list

1 yearWarranty

Within 2 hoursOnline response

Remote + onsiteCommissioning options

Within 7 daysCommon spares dispatch

Download Engineering Datasheet Review Factory Acceptance Review engineering evidence

FAQ

Common Questions Before Buying

What products are suitable for rotor pump filling?

Shampoo, lotion, sauce, honey and flowing viscous liquids can be considered.

Is it better than servo piston filling?

It depends on product flow behavior. Rotor pump is good for stable transfer, while servo piston is common for accurate viscous liquid filling.

Can it fill products with particles?

Particle size and hardness must be tested before selecting the pump structure.

Can it connect with capping and labeling?

Yes. It can be integrated into a complete line.

Can the pump be customized?

Yes. Pump size and material can be selected according to the product.

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