Servo Piston Filling

Servo Piston Filling Machine For Liquids, Creams, Gels And Pastes

Available with 4, 6, 8 and 10 filling heads. Suitable for 50 mL to 5000 mL bottles and customizable filling capping labeling lines.

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Machine Overview

What Is Servo Piston Filling Machine Used For?

High Accuracy Filling

Servo piston filling for viscous liquids, creams, gels and pastes

Servo piston filling machine is designed for medium and high viscosity liquids that require stable filling accuracy, anti-drip performance and adjustable filling volume. It is widely used for detergent, shampoo, liquid soap, lotion, dishwashing liquid, disinfectant and chemical liquid bottle filling.

4 / 6 / 8 / 10 Heads50 mL-5000 mL Bottles±1% AccuracyLine Integration
Package And Product Compatibility

Container, Product And Closure Examples

These examples show common packages for liquids, creams, gels and pastes handled by a servo piston filling system.

Detergent, shampoo, hand sanitizer gel, body lotion and cosmetic cream containers with separate closures for servo piston filling
Actual product viscosity, filling volume, container opening and required output determine the piston size, nozzle structure, hopper and number of filling heads.
Detergent BottleHandle bottle and screw closure
Shampoo BottleFlip-top closure
Hand Sanitizer GelPump or screw closure
Body Lotion BottleDispenser pump
Cream JarWide-mouth jar lid
Product Compatibility

Suitable And Restricted Products

Suitable Liquids

  • Laundry detergent
  • Shampoo
  • Liquid soap
  • Dishwashing liquid
  • Body wash
  • Lotion
  • Disinfectant
  • Hand sanitizer gel
  • Chemical liquid
  • Pesticide liquid, depending on material compatibility

Not Recommended For

  • Very low-viscosity liquids that require flow meter filling
  • Strong corrosive liquids without anti-corrosion contact parts
  • Liquids with large particles
  • Highly foaming liquids without anti-foam filling design
  • Sterile pharmaceutical products requiring cleanroom-grade filling system
Method Comparison

Comparison With Other Filling Methods

Filling MethodTypical ApplicationsSelection Considerations
Servo Piston FillingViscous liquid, detergent, shampoo, lotionCheck product behavior, piston size and nozzle choice against the required fill result
Gear Pump FillingLow-viscosity liquid, essential oilConfirm pump suitability and calibration for the product and dose
Peristaltic Pump FillingClean liquid, essential oil, reagentReview tubing compatibility, changeover procedure and the complete fluid path
Flow Meter FillingLarge volume low-viscosity liquidConfirm flow-meter suitability for the liquid, flow range and required dose
Rotor Pump FillingHigh-viscosity pasteReview pump selection against actual viscosity, temperature and product behavior
Anti-corrosion FillingCorrosive chemical liquidSelect wetted parts against the specific chemical, concentration and temperature

These are selection considerations, not a ranking or a guarantee of accuracy, cleanliness or output. Confirm the filling method with your product, container, dose, cleaning requirements and agreed test conditions.

Real Machine Video

Real Machine Videos

4-Head Servo Piston Filling Machine Video
4-Head Filling Test

4-Head Servo Piston Filling Machine Video

Watch a compact servo piston filling machine test for detergent, shampoo, lotion and similar viscous liquids.

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6-Head Servo Piston Filling Machine Video
6-Head Filling Test

6-Head Servo Piston Filling Machine Video

See a 6-head servo piston filling machine running with stable filling accuracy and anti-drip nozzle performance.

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8/10-Head Servo Piston Filling Line Video
High Output Filling Line

8/10-Head Servo Piston Filling Line Video

View a higher-output servo piston filling configuration for production lines requiring faster bottle filling capacity.

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Machine Configurations

Choose 4 / 6 / 8 / 10 Filling Heads

Configuration reference: confirm the metering setup, nozzle arrangement, head quantity and required output for your product and container. Where required, use actual product and container samples to confirm compatibility and performance under agreed test conditions. Included equipment and optional items are defined in the written quotation.

4-Head Servo Piston Filling Machine

4-Head Servo Piston Filling Machine

Servo piston filling
Filling Range50-5000 mL
Filling Heads4
Speed20-25 Bottles/Min
Accuracy±1%

Filling Features

MethodServo piston filling
Anti-dripYes
Anti-foamYes
Quick CleanYes

Bottle & Application

Suitable ProductsLow-to-high viscosity liquids, creams, gels and pastes
Bottle TypeCream jars, personal care bottles, beverage bottles
Mouth Range15-100mm
Capacity50-5000 mL

Machine Specification

AutomationFully automatic
IndustryFood & beverage, daily chemical & personal care, alcohol products
Machine304 stainless steel
Contact316 stainless steel, PTFE
Voltage380V
Power3 kW
Air Pressure0.6-0.8 MPa
Size1200 x 1500 x 2200mm
CustomizationYes
6-Head Servo Piston Filling Machine

6-Head Servo Piston Filling Machine

Servo piston filling
Filling Range50-5000 mL
Filling Heads6
Speed30-35 Bottles/Min
Accuracy±1%

Filling Features

MethodServo piston filling
Anti-dripYes
Anti-foamYes
Quick CleanYes

Bottle & Application

Suitable ProductsLow-to-high viscosity liquids, creams, gels and pastes
Bottle TypeCream jars, personal care bottles, beverage bottles
Mouth Range15-100mm
Capacity50-5000 mL

Machine Specification

AutomationFully automatic
IndustryFood & beverage, daily chemical & personal care, alcohol products
Machine304 stainless steel
Contact316 stainless steel, PTFE
Voltage380V
Power3 kW
Air Pressure0.6-0.8 MPa
Size1500 x 1500 x 2200mm
CustomizationYes
8-Head Servo Piston Filling Machine

8-Head Servo Piston Filling Machine

Servo piston filling
Filling Range50-5000 mL
Filling Heads8
Speed35-40 Bottles/Min
Accuracy±1%

Filling Features

MethodServo piston filling
Anti-dripYes
Anti-foamYes
Quick CleanYes

Bottle & Application

Suitable ProductsLow-to-high viscosity liquids, creams, gels and pastes
Bottle TypeCream jars, personal care bottles, beverage bottles
Mouth Range15-100mm
Capacity50-5000 mL

Machine Specification

AutomationFully automatic
IndustryFood & beverage, daily chemical & personal care, alcohol products
Machine304 stainless steel
Contact316 stainless steel, PTFE
Voltage380V
Power4.5 kW
Air Pressure0.6-0.8 MPa
Size1700 x 1500 x 2200mm
CustomizationYes
10-Head Servo Piston Filling Machine

10-Head Servo Piston Filling Machine

Servo piston filling
Filling Range50-5000 mL
Filling Heads10
Speed45-50 Bottles/Min
Accuracy±1%

Filling Features

MethodServo piston filling
Anti-dripYes
Anti-foamYes
Quick CleanYes

Bottle & Application

Suitable ProductsLow-to-high viscosity liquids, creams, gels and pastes
Bottle TypeCream jars, personal care bottles, beverage bottles
Mouth Range15-100mm
Capacity50-5000 mL

Machine Specification

AutomationFully automatic
IndustryFood & beverage, daily chemical & personal care, alcohol products
Machine304 stainless steel
Contact316 stainless steel, PTFE
Voltage380V
Power4.5 kW
Air Pressure0.6-0.8 MPa
Size2000 x 1500 x 2200mm
CustomizationYes
Configuration Logic

What Is The Same And What Is Different?

Same Among Different Filling Heads

  • Same servo piston filling principle
  • Same PLC + HMI control system
  • Same anti-drip filling nozzle design
  • Same filling volume adjustment logic
  • Same stainless steel machine frame
  • Same customization by bottle size and liquid viscosity

Different Among 4 / 6 / 8 / 10 Heads

  • More filling heads usually means higher output
  • More heads require a longer machine frame
  • Higher head quantity requires more stable bottle positioning
  • Larger configurations need longer conveyor and smoother feeding
  • More filling heads increase machine cost
  • 8-head and 10-head machines usually need faster capping and labeling machines
Bottle And Line Matching

Recommended Bottle Types And Cap / Line Connection

Recommended Bottle Types

  • Round bottles
  • Flat bottles
  • Square bottles
  • Irregular bottles, after sample testing
  • 50 mL to 5000 mL bottles
  • Plastic bottles and some glass bottles, depending on stability

Recommended Cap Machines

Cap TypeRecommended Machine
Screw capLinear capping machine / tracking capping machine
Pump capAutomatic four-wheel capping machine for tightening; separate pump-head feeding and placement equipment when required
Trigger sprayerTrigger sprayer capping machine
Press capPress capping machine
Large round capFour-wheel servo capping machine
Working Process

How The Servo Piston Filling Machine Works

Step 01Bottle feeding
Step 02Bottle positioning
Step 03Servo piston filling
Step 04Anti-drip nozzle lifting
Step 05Bottle output
Step 06Capping connection
Step 07Labeling connection
Step 08Bottle collecting

The servo piston filling machine can work as a standalone filling unit, or connect with capping, labeling, coding and collecting systems to build a complete automatic production line.

Filling Method Value

Why Choose Servo Piston Filling?

Main Advantages

  • Suitable for medium and high viscosity liquids
  • Stable filling accuracy
  • Filling volume adjustable on touch screen
  • Good for detergent, shampoo and lotion

Production Benefits

  • Anti-drip nozzle reduces bottle and conveyor contamination
  • Easier to integrate with automatic production lines
  • Different head quantities available
  • Can be customized by liquid viscosity and bottle size
After the initial engineering review

What You Receive Before Final Configuration

Start with photos, dimensions, product behavior, filling volume and target output for your Servo Piston Filling Machine For Liquids, Creams, Gels And Pastes. Physical containers, closures, labels or product are requested later only when tooling or factory testing requires them.

Send Project DetailsView Information Checklist
  1. Recommended configurationMachine type, head or station quantity and required options.
  2. Preliminary layoutMachine sequence, interfaces, footprint and utility assumptions.
  3. Written quotationConfirmed scope, available options, exclusions and commercial terms.
  4. Test requirement listWhich physical items must be sent later for tooling and FAT, only when required.
Engineering Definitions

How To Read The Published Servo Piston Filling Machine For Liquids, Creams, Gels And Pastes Parameters

The website helps shortlist a machine. Final values are released only after the product, container, closure or label, required output and factory conditions are reviewed.

Filling range

Published minimum and maximum volumes are selection references. The actual working range is confirmed with the product and container.

Filling heads

Head quantity describes the installed dosing positions; it does not define output by itself.

Speed basis

A sustained bottles-per-minute target must state filling volume, product behavior, bottle format and line conditions.

Accuracy basis

The measuring method, sample count, tolerance and operating conditions are written into the agreed FAT plan.

Final handover package

After configuration confirmation, the handover package supports installation, operation, maintenance and acceptance without publishing unconfirmed project values.

  • Approved general arrangement or layout
  • English operation manual
  • Electrical diagram
  • Pneumatic diagram where applicable
  • PLC program backup
  • Agreed FAT criteria and record
  • Operation training
  • Recommended spare-parts list
1 yearWarranty
Within 2 hours, any timeOnline response
Remote + onsiteCommissioning options
Project-specificSpare-parts list confirmed before shipment
Download Engineering DatasheetReview Factory AcceptanceReview engineering evidence
FAQ

Common Questions Before Buying

Can one machine fill different bottle volumes?

Yes, within the adjustable range of the selected setup. Send your smallest and largest target fill volumes and both bottle samples. Trial fills can confirm whether changing the touchscreen setting is enough or whether a different piston cylinder or filling nozzle is needed. Bottle guides and positioning parts may also need adjustment.

How do I choose 4 heads, 6 heads, 8 heads or 10 heads?

It depends on your required speed, filling volume, bottle size and production budget. Larger filling volume usually means lower speed, so more filling heads may be required for higher output.

Can it fill foaming liquids?

Yes, but foaming liquids may require anti-foam filling nozzles, diving filling design or adjusted filling speed.

Can it connect with a capping and labeling machine?

Yes. It can be connected with automatic capping machines, labeling machines, bottle feeding systems and collecting tables.

Can you test with our bottles and liquid?

Yes. Bottle, cap and liquid samples can be tested before final machine configuration.

Buyer Selection Guide

Servo Piston Filling Machine Selection Answers For Buyers

Best Used For

Detergent, shampoo, lotion, liquid soap, dishwashing liquid, disinfectant, body wash and similar viscous liquids.

When To Choose It

Choose this machine when filling accuracy, anti-drip control and flexible bottle volume adjustment are more important than the lowest machine cost.

See how to test for nozzle dripping and stringing with your own product and bottles.

Not Recommended For

Not ideal for strong corrosive liquids without anti-corrosion contact parts, liquids with large particles, or very low-viscosity products that require flow meter dosing.

Before Quotation

Product viscosity or flow behavior, container capacity, height, opening diameter, target speed, closure type and required line connections.