Single-Station Open Monoblock Running Test
Real operation of the unguarded single-station configuration supplied by ZXSMART.
Open dedicated video pageOpen Running Video →Featured Integrated Machine
Small Bottle Filling & Capping Monoblock
This automatic small bottle filling and capping machine combines liquid filling, inner-plug insertion, outer-cap placement and capping in one compact platform. It is engineered around confirmed product, bottle and closure details.
One Machine, Multiple Steps
Built for small bottles and closure-specific tooling
The machine can combine precise liquid dosing, inner-plug insertion, cap feeding, cap placement and tightening in one controlled process. Initial station design is reviewed from bottle and closure photos, drawings and dimensions.
Compatible Package Examples
See the bottle and closure formats this platform can be configured around
These examples make the application range easier to understand. Final filling, plug-insertion and capping tooling is confirmed from the actual bottle, neck finish, plug, pump and cap supplied for the project.
Dropper bottlesPipette dropper and screw collar
Eye-drop bottlesNozzle plug and tamper-evident cap
Fine-mist bottlesSpray pump and protective overcap
Serum bottlesInner plug and screw cap
Small screw-cap bottlesThread-matched outer cap
Real Machine Evidence
Watch both machine configurations
Each video is linked to the configuration it actually shows.
Safety-Enclosed Monoblock Running Test
Real operation of the framed and guarded small-bottle configuration supplied by ZXSMART.
Open dedicated video pageOpen Running Video →Available Configurations
Choose open access or safety-enclosed construction
These are two configurations of the same core small-bottle platform, kept on one product page to make comparison clear and avoid duplicated product information.
Open ConfigurationSingle-Station Open Monoblock
Direct machine access and a compact footprint for bottle feeding, filling and closure handling. Tooling and the exact station sequence are matched to confirmed bottle and closure details.
- Open-access structure
- Small bottle positioning
- Filling and closure integration
- Container-specific change parts
Enclosed ConfigurationSafety-Enclosed Monoblock
Perimeter guarding around the integrated process for production areas that require more controlled operator access and protection around moving stations.
- Protective frame and guarding
- Integrated small-bottle process
- Controlled operator access
- Custom bottle and closure handling
Published Parameter Record
Reference specification for both configurations
The supplied parameter sheet gives the same core process values for the open and safety-enclosed configurations. Missing dimensions, weight and changeover time are not displayed.
Filling Range50-500 mL
Filling Heads2
Reference Speed50 bottles/min
Filling Accuracy±1%
Filling and capping process
- Piston, gear-pump or magnetic-pump filling configuration
- Inner-plug insertion and outer-cap placement
- Pick-and-place capping
- 1-2 capping heads according to final configuration
Utilities and construction
- 380 V standard voltage
- 4.2 kW power
- 0.6-0.8 MPa compressed air
- 304 stainless steel machine structure
Process Scope
The final sequence follows your bottle and closure
Step 01Bottle feeding
Step 02Bottle positioning
Step 03Liquid filling
Step 04Inner-plug insertion
Step 05Outer-cap placement
Step 06Capping
Step 07Inspection
Step 08Bottle output
Only the operations required by the actual package are included. Final head quantity, changeover time, dimensions and output are documented in the project-specific technical agreement.
Engineering Confirmation
What we confirm before quotation
Product and container
- Product type, viscosity and compatibility
- Filling volume and acceptable tolerance
- Bottle dimensions, material and stability
- Inner plug, dropper, screw cap or spray closure
Production requirement
- Target sustained bottles per minute
- Required process steps and inspection points
- Factory voltage, compressed air and available space
- Factory acceptance test items and test duration
After the initial engineering review
What You Receive Before Final Configuration
Start with photos, dimensions, product behavior, filling volume and target output for your Small Bottle Filling & Capping Monoblock. Physical containers, closures, labels or product are requested later only when tooling or factory testing requires them.
- Recommended configurationMachine type, head or station quantity and required options.
- Preliminary layoutMachine sequence, interfaces, footprint and utility assumptions.
- Written quotationConfirmed scope, available options, exclusions and commercial terms.
- Test requirement listWhich physical items must be sent later for tooling and FAT, only when required.
Project Engineering
What We Confirm Before Building Your Small Bottle Filling & Capping Monoblock
Published parameters are selection references from the supplied product record. Final tooling, station sequence and acceptance values are confirmed against the product, bottle, plug, cap, output target and factory conditions.
Product and package details
- Product type, flow behavior and filling volume
- Bottle photos, drawings, dimensions and neck finish
- Inner plug, dropper, cap or spray closure geometry
- Physical items requested later only when tooling validation requires them
Utilities and line interfaces
- 380 V standard voltage and 0.6-0.8 MPa compressed air
- Available footprint, operator access and line direction
- Required filling, plug insertion, cap placement and capping steps
- Changeover, cleaning and inspection requirements
Factory acceptance and handover
- Agree physical test items only when required
- Record speed basis, operating settings and inspection points
- Review changeover and cleaning steps before dispatch
- Provide English documentation, PLC backup and agreed training
1 yearWarranty
Within 2 hours, any timeOnline response
Remote + onsiteCommissioning options
Project-specificSpare-parts list confirmed before shipment
Buyer Questions
Small Bottle Monoblock FAQ
What products can this machine fill?
Typical products include essential oil, e-liquid, eye drops, fragrance, serum and other free-flowing small-volume liquids. The final filling method is selected after product review. The initial compatibility review covers the product, bottle, inner plug and cap.
Can it insert inner plugs and apply caps?
Yes, when your package requires both. If the bottle has a separate inner plug, ask for plug insertion to be listed in the quote. If the pipette is part of the screw cap, use the complete dropper-cap sample to confirm how it will be placed and tightened. Send photos of the bottle and closure parts separately. The written quote defines which stations are included.
Are the open and enclosed machines separate products?
They are presented as configurations of the same core platform. The final guarding and station layout depend on the project scope. The enclosed configuration adds perimeter guarding; the open configuration gives more direct access.
Is a fixed speed guaranteed?
The parameter record lists 50 bottles/min as a reference. The sustained project target is confirmed against the actual product, package and required process, then written into the agreed acceptance conditions.
When are physical samples needed?
Photos, drawings and dimensions are enough for the initial review. Send physical bottles, inner plugs, caps or product only when requested for tooling checks or factory acceptance testing.
Project Review
Request A ProposalSend the bottle, plug, cap and product details
ZXSMART will review the required stations, guarding, utilities and factory acceptance scope before releasing a configuration.