Layout release
Power, compressed air, line direction, conveyor height, operator access and available footprint are confirmed before the general arrangement is approved.
Application Guide
Shampoo Filling Capping Labeling Line
Shampoo and conditioner packaging requires stable viscous liquid filling, anti-drip control, bottle positioning and cap handling matched with screw caps, pump heads or flip caps.
Direct Answer
Recommended Machine Selection
Recommendation: For shampoo and conditioner, servo piston filling is normally recommended because the liquid is viscous and may foam. The capping machine should be selected by cap type, and labeling should be selected by bottle shape.
Shampoo,
Shampoo, conditioner, shower gel and body wash
Medium-to-high
Medium-to-high viscosity personal care liquids
Round,
Round, flat or irregular plastic bottles
Production
Production lines needing bottle filling, capping, labeling and coding
Not Recommended
Check These Limits Before Selection
- Very low viscosity liquid where gear pump or peristaltic pump is more suitable
- Caps with unstable shape before sample testing
- Bottles that cannot stand stably on conveyor without support
Before Quotation
Please provide bottle size, bottle shape, cap type, liquid property, filling volume, label size, target speed and factory voltage. Photos or samples help engineers confirm the machine structure faster.
Send Bottle DetailsRecorded Machine Reference
Multi-head Servo Piston Filling Reference
Open the recording and its evidence-scope notes.
What This Recording Covers
This is a multi-head filling-machine reference for discussing the filling stage of a shampoo line.
It is not evidence of the complete shampoo line or of testing your formula. Confirm foaming behavior, fill volume, closure handling and sustained output separately.
Output, accuracy and project acceptance require agreed test conditions and a recorded result.
Review the factory-test processConfiguration
Machine Configuration Checklist
Use this table to confirm the main configuration before requesting a quotation.
| Area | Recommended Choice | Why It Matters |
|---|---|---|
| Filling | Servo piston filling | Suitable for viscous shampoo and conditioner |
| Anti-drip Control | Anti-drip or anti-string filling nozzles | Reduces bottle mouth contamination |
| Capping | Screw cap, pump head or customized cap handling | Cap sample must be confirmed before layout |
| Labeling | Flat bottle, round bottle or double side labeling | Selected by bottle shape and label position |
Buyer Questions
Buyer Questions
Is shampoo filling different from water filling?
Yes. Shampoo is more viscous and may foam, so piston filling with anti-drip control is usually more stable than simple gravity filling.
Can the same line fill shampoo and body wash?
Usually yes, if filling range, viscosity range and cleaning requirements are confirmed.
Can pump head bottles be used?
Yes, pump head feeding and capping can be customized if the pump head sample is suitable for automatic handling.
What affects actual speed?
Filling volume, viscosity, bottle stability, cap feeding method and labeling method all affect actual Bottles/Min.
How do I check whether shampoo filling is stable in a trial?
Run a continuous trial with your actual shampoo and bottles at the target speed. Check whether foam reaches or spills over the bottle opening, whether the product strings or drips when filling stops, and whether the measured fill amounts stay consistent across a sample of bottles.
Custom Proposal
Request QuoteNeed A Machine Configuration?
Send your bottle, cap, label, liquid and target speed. ZXSMART engineers can recommend filling, capping and labeling equipment for your project.
Reference Engineering
Shampoo And Conditioner Reference Configuration
Viscosity, stringing and foaming behavior drive the filling structure; bottle shape and cap format then determine capping, labeling and conveyor handling.
| Engineering area | Reference choice | What must be confirmed |
|---|---|---|
| Filling | Servo piston filling | Confirm viscosity, filling volume, temperature and sustained output with the product. |
| Nozzle control | Anti-drip or anti-string nozzles | Reduce bottle-mouth contamination and define the agreed cleaning method. |
| Capping | Screw cap, pump head or sample-matched closure handling | The real closure sample defines feeding, placement and tightening. |
| Labeling | Flat, round or double-side labeling | Select from bottle shape, label dimensions, roll direction and position. |
Format and cleaning review
Required formats, change parts, recipe handling and cleaning steps are defined. Unspecified changeover times are not published.
Acceptance and handover
Samples, sustained output basis, inspection points, test duration, documents and training are agreed before the factory test.